Cleanrooms

Commercial Contracting

Delivering Excellence That Exceeds Expectations

Cleanrooms

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FAMRC_01

An Integrated Approach to Cleanroom Solutions

PCI follows a proven formula to ensure success. Every project — no matter how complex — is thoroughly analyzed, innovatively planned and then executed to the highest standard. Our team’s collaborative approach guides you through every step of the construction process. We carefully review your requirements, provide value-engineering opportunities and seamlessly integrate products, which minimizes cost and production times. Our implementation and project management strategy includes coordination with all trades in the field to ensure certainty of quality and on-time completion.

 

 

Unconstrained Design and Implementation

We deliver cost-effective solutions that fit exactly with your project requirements, unconstrained by proprietary limitations. Through our extensive experience, we’re able to assess your needs and then source from multiple suppliers.

This process provides huge flexibility for better results and the opportunity to explore several project scope options dependent upon your operational needs. These include quality of materials, schedule, performance, and of course, budget.

Life Science

Cleanroom Delivery Options

Modular Wall and Ceiling Systems

We select from multiple product solutions to meet the needs of your facility, based on your manufacturing processes and contamination control requirements. Whether the project requires walk-on ceilings, modular walls or a combination of modular and stick built construction, we can create a solution that complies with your manufacturing needs.

Traditional Wall and Ceiling Systems

As the country’s largest wall and ceiling contractor, our experience enables us to identify and deliver traditional drywall finishes of the highest quality for any cleanroom solution. These can be combined with modular systems to create cost effective cleanroom solutions.

Specialty Doors

Our objective approach means that we can offer many specialty or custom door types with any wall system to match your needs and deliver cost savings. Options are almost endless and can include FRP and SS material, and multiple configurations such as swing, sliding, and high-speed roll up doors.

Laminar Flow Solutions

PCI will furnish and install a wide range of laminar flow and air filtration solutions based on its clients’ manufacturing requirements. From containment hoods, to stainless steel plenums and air handling units, PCI delivers customized solutions to maximize the most sensitive and critical area of your manufacturing process.

Lighting Systems

Walk-on, surface mounted, LEDs … whatever your lighting needs, we will recommend and then meet any requirements and seamlessly integrate the correct solution into your cleanroom system. Our relationships and sourcing from many different manufacturers means that we are always up to speed with innovations and are able to create a custom solution that meets your specific lighting specifications.

Flooring Solutions

PCI offers a comprehensive selection of resinous floor solutions, various thicknesses, chemistries and finishes designed to suit your requirement and your budget. Our suppliers’ flooring systems include epoxy, vinyl flake, and sheet vinyl systems. Vinyl seams are heat-welded, providing an impervious, hard-wearing, homogeneous floor finish. Floor coves are often incorporated into walls for ease of cleaning.

Filtration Systems

Our knowledge and experience of integrating and installing filtration systems and our direct purchasing agreements with manufacturers enables us to recommend the most appropriate, cost-effective filtering options for your cleanroom facility.

Specialties

PCI can also provide a variety of specialty items such as slotted channels, pass throughs, utility boxes, grids and curtains, guard rails, bumper guards and gown room furniture.

Coldroom Integration

Adding a coldroom into a cleanroom project usually impacts the construction completion schedule because other specialty contractors have to be brought in. When a coldroom is required, PCI will source the materials and create the coldroom as part of the overall cleanroom delivery program, thereby ensuring timely delivery and consistent quality. Our relationships with coldroom panel manufacturers ensure that wall finishes, etc. will match the overall project specifications.

Microelectronics

Cleanroom Delivery Options

Modular Wall and Ceiling Systems

We select from multiple product solutions to meet the needs of your facility, based on your manufacturing processes and contamination control requirements. Whether the project requires walk-on ceilings, modular walls or a combination of modular and stick built construction, we can create a solution that complies with your manufacturing needs.

Air Filtration Systems

PCI will furnish and install a wide range of air filtration solutions based on its clients’ manufacturing requirements. From fan-filter units, ducted filter units, plenums, and air handling units, PCI delivers customized solutions to maximize the most sensitive and critical area of your manufacturing process.

Specialty Doors

Our objective approach means that we can offer many specialty or custom door types with any wall system to match your needs and deliver cost savings. Options are almost endless and can include multiple configurations such as swing, sliding, and high-speed roll up doors.

Flooring Solutions

PCI offers a comprehensive selection of resinous floor solutions, various thicknesses, chemistries and finishes designed to suit your requirement and your budget. In addition, PCI’s project managers have mastered the high level of detailed coordination it takes to configure Raised Access Flooring accurately to under-floor mechanical and electrical component specifications.

Strut Utility Racks

PCI can install unistrut slot channel framing to serve a variety of support system applications. These include cable management, pipe and conduit, and HVAC and duct, lighting and equipment supports. A major advantage to using a unistrut system is that it provides flexibility for building around existing structures that are already in place.

Specialties

PCI can also provide a variety of specialty items such as slotted channels, pass throughs, utility boxes, grids and curtains, guard rails and bumper guards, and gown room furniture.

Automated Material Handling Systems

Ensuring accurate mechanical and electrical installation is the most critical component to any material handling system. And PCI has extensive experience installing cleanroom automation systems for a variety of industries, applications, and automated system types including conveyors, carousels, storage retrieval and guided vehicles. With an extensive team of highly-trained installation experts, PCI technicians ensure projects are completed accurately and on schedule.

Tool Installation Services

PCI’s experienced craftsmen have decades of experience in cleanroom construction, including the installation of complex and sensitive tools and equipment. From the base build of walls, floors and ceilings through the final outfitting of technical instruments and machinery, PCI’s technicians have the specialized
skills required to tackle highly-specialized projects. From system rigging, setting to final connection and
start-up, PCI provides a complete, comprehensive solution for tool installation services.

Protocol, Cleaning and Certification Services

PCI will manage all cleanroom protocol procedures on your project including on-site operations training and staff monitoring throughout the construction process. In addition, PCI specializes in postconstruction
cleaning and sanitization services. Our teams are professionally trained in critical environment preparation and maintenance from eliminating debris and static buildup through full super cleans and particle testing. PCI can also perform final certification testing of facilities prior to final turnover of the facility.

Delivering Excellence

PCI’s production, our quality of work, our amount of manpower, the responsiveness we give our clients - PCI just does it better.

John Chassaing , General Foreman

EMR

.48

Industry Leader in Safety

PCI’s culture of safety makes the difference. A safe work environment is the foundation that PCI was built upon. Our award-winning “Target Zero Incidents” safety program is absolutely integral to every project. This program provides training and keeps workers fully dedicated and accountable to the safety and integrity of your project and property. This is reflected by an EMR safety rating that far exceeds national standards.

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